Removal of Debris or Soot Deposits
Debris from any source or any soot formed shall require . Allow the applremovaliance to cool sufficiently before
removing all of the coals and firebed components for cleaning purposes. Once all the ceramics are removed from the
firebed check that no debris is located in the burner slots. If any debris is present it may easily be removed by using a
small piece of thin cardboard to ease out any foreign matter. Be sure to remove the cardboard after use. To ensure that the
release of fibres from these RCF articles is kept to a minimum, during installation and servicing we recommend that you
use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on
the fire. When replacing these articles we recommend that the replaced items are not broken up, but are sealed within
heavy duty polythene bags, clearly labelled as RCF waste. This is not classified as "hazardous waste" and may be
disposed of at a tipping site licensed for the disposal of industrial waste. Protective clothing is not required when handling
these articles, but we recommend you follow the normal hygiene rules of not smoking, eating or drinking in the work area
and always wash your hands before eating or drinking. Any sooty deposit an the thermocouple probe can be cleaned off
using a non fluffy DO c NlothOT USE AB.RASIVE MATERIALS
Servicing Components below the Burner Assembly
TURN OFF THE GAS SUPPLY TO THE APPLIANCE
Remove coals, coal support and front simulated coal. To gain access to components below the burner assembly the burner
assembly has to be removed from the vent box case by disconnecting the gas supply at the inlet elbow and unscrewing the
two screws at the base of the facia panel. The assembly should be lifted approximately 20mm at the front to clear the fixing
flange. When refitting observe that the two feet at the rear of the assembly locate under the two lugs formed in the base of
the box assembly.
i) TO CLEAN OR REPLACE THE INJECTOR: Unscrew the compression nut connecting the gas supply to the elbow
injector while supporting the injector to prevent distortion of the framework. Unscrew and remove the gas supply tube
from the gas control valve, hold the injector lock nut with a spanner and rotate the injector. Replace in reverse order.
ii) TO REPLACE THE GAS CONTROL (Tap/FSD): Disconnect the three gas pipes and the thermocouple from the
control. . Pull the control knob from the spindle; und tho the cone two trol bscrrackews set eto curingthe main assembly.
The tap may now be withdraw Replacn.e in the reverse order.
iii) TO REPLACE THE OXY-PILOT ASSEMBLY: including electrode and thermocouple): THE PART MUST ONLY
BE THE MANUFACTURER ?S SUPPLIED ITEM NO ADJUSTMENT OR ALTERATION MAY BE MADE OR THE
PILOT SYSTEM OVER-RIDDEN.The two securing screws are accessed through the front of the control panel. Undo the
pipe at the inlet of the pilot assembly and undo the thermocouple connection at the back of the tap. Withdraw the pilot
assembly. Clean off any lint or fluff taking care to avoid damage. The individual parts cannot be changed separately as
the assembly is precision built. Reassemble in reverse order. It is advisable to check joints for leaks prior to refitting the
burner unit into position.
Short Parts List
DESCRIPTIONPART No
Control Valve0102 078 00031
Control Knob40232
Oxy-Pilot Burner Assembly0102 078 00061
Main Injector0102 078 00021
Isolating Valve complete with PTP0102 078 00041
Coal Support Shelf0102 078 00401
Front Simulated Coal0102 078 00271
Set of Coals0102 092 40021
Royal Cozyfires are manufactured by:
CROSSLEE plc
Aber Park Industrial Estate,
Aber Road, Flint, Flintshire. CH6 5EX
Spares Tel 01422 203963
Fax: 01422 204475
Service (GSA Ltd) 01703 516611
Customer Service 01422 200660
Fax 01422 206304
*Technical Help Line 0906 8633268
*Calls charged at 50p per minute |
ACEC
